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<h2>  Detailed Rotor Balancing Process  </h2>
 
<h3>  Getting the Equipment Ready  </h3>
<ul>
<li>  accelerometers, laser rpm sensor, mounting stand, software application, and additional tools.  </li>
<li>  Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed.    </li>
</ul>
 
<h3>  Setting Up the Sensors  </h3>
<ul>
<li>  Fix the accelerometers securely to the machine's structure in locations where vibrations are most prominent, ideally near the bearings.  </li>
<li>  Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading.    </li>
</ul>
 
<h3> Software Startup  </h3>
<ul>
<li>  Open the Balanset application on your PC.  </li>
<li>  Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task.  </li>
</ul>
 
<h3>  Initial Vibration Measurement  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Operate the rotor at its intended working speed.  </li>
<li>  The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition.    </li>
</ul>
 
<h3> Attaching the Trial Weight  </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li>  Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams).    </li>
<li>  Restart the rotor, and the software will record the changes in vibration level and phase angle.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
 
<h3> Determining the Corrective Mass  </h3>
<ul>
<li>  Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position.  </li>
<li>  These parameters are displayed on the screen as numerical data and graphs.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Mounting the Compensating Weight  </h3>
<ul>
<li>  Mount the calculated corrective weight onto the rotor at the specified location and angle.  </li>
<li>  If necessary, perform intermediate checks to verify that the imbalance is being reduced.    </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
 
<h3> Validation and Conclusion of the Balancing Process  </h3>
<ul>
<li>  Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude.  </li>
<li>  If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete.    </li>
<li>  If the vibration level remains high, repeat the process with further weight adjustments.    </li>
</ul>
 
<h3> Creating a Balancing Report  </h3>
<ul>
<li>  The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement.  </li>
</ul>
 
<h3>  Post-Balancing Checklist  </h3>
<ul>
<li>  Ensure all applied weights and attached sensors are firmly fixed in their designated positions.  </li>
<li>  Ensure the rotor rotates smoothly and without excessive noise.    </li>
<li>  If the rotor is part of a complex mechanism, verify the proper interaction of all its components.    </li>
</ul>
 
<p>    </p>
 
 
 
 
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