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> > > <h2> with the Balanset-1A Device </h2> > > <h3> Preparing the Necessary Tools </h3> > <ul> > <li> vibration sensors, optical speed sensor, magnetic base, software package, and included accessories. </li> > <li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li> > </ul> > > <h3> Sensor Installation </h3> > <ul> > <li> Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings. </li> > <li> Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. </li> > </ul> > > <h3> Launching the Software </h3> > <ul> > <li> Launch the Balanset software on your computer. </li> > <li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li> > </ul> > > <h3> Measuring Initial Vibration </h3> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > <ul> > <li> Run the rotor up to its operating speed. </li> > <li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li> > </ul> > > <h3> Mounting the Test Weight </h3> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > <ul> > <li> Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). </li> > <li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li> > </ul> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > > > <h3> Calculating the Correction Weight </h3> > <ul> > <li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li> > <li> These parameters are displayed on the screen as numerical data and graphs. </li> > </ul> > <a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;"> > </a> > > <h3> Installing the Correction Weight </h3> > <ul> > <li> Attach the computed compensating weight to the rotor as indicated by the software's output. </li> > <li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li> > </ul> > <a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank"> > <img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> > </a> > > <h3> Verification and Balancing Completion </h3> > <ul> > <li> After installing the correction weight, run the rotor again and check the residual vibration level. </li> > <li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li> > <li> If the vibration is still outside acceptable limits, reiterate the process and fine-tune the compensating weight. </li> > </ul> > > <h3> Generating a Documentation of the Balancing Results </h3> > <ul> > <li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li> > </ul> > > <h3> Concluding Steps and Verification </h3> > <ul> > <li> Ensure all applied weights and attached sensors are firmly fixed in their designated positions. </li> > <li> Ensure the rotor rotates smoothly and without excessive noise. </li> > <li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li> > </ul> > > <p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p> > > > > > Instagram: https://www.instagram.com/vibromera_ou/ > Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL > Our website about <a href="https://vibromera.eu > "> Belt-drive balancing machine </a> > Machinio: https://www.machinio.com/listings/98380186-portable-balancer-vibration-analyzer-balanset-1a-full-kit-in-portugal > Facebook: https://www.facebook.com/marketplace/item/350151228150722 > > https://bookmarkchamp.com/story16839401/hassle-free-balancing-introducing-the-new-balanset-device > >
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